Eaton has proven it is a world wide leader in the design and manufacturing of precision forged gears. Our net and near net gear products provide our customers significant advantages over conventional machine-cut gears including superior quality, increased strength, design flexibility, consistent uniformity and lasting performance.
Our precision forged gears are regularly found in the most demanding and rugged applications such as heavy duty, construction, automotive, recreational and agricultural vehicles. Our exclusive forging process, proprietary features and comprehensive product expertise enable us to provide OEMs with a precision forged gear solution for most any application.
Genuine Eaton Fuller transmission parts, everything you need to completely overhaul your transmission.We sell rebuild kits, bearing kits, bearings, gasket kits, gaskets, master re-builder kits and remember to check the input shaft, air hoses, synchronizes, shift fork, O-rings, main shaft drive gear, countershaft drive gears, and countershaft, overdrive gears for wear and damage.
- 10 output yokes (chart c) application “3” application “4” application “5” major diameter 2.250 - 10 spline - hub diameter at oil seal 3.500 - also see app.
- Our Eaton transmission support and efficient services are designed to keep your vehicles performing and your business profitable. Truck Transmission Orlando offers customers the reliability of genuine parts, top-trained service technicians, and regional technical support making them the best choice when you need your transmission repaired.
- Transmissions Original equipment manufacturers around the globe count on Eaton's extensive experience in tailor-made solutions that enhance the overall vehicle efficiency, reliability, safety and drivability.
- Hot forged contoured grain flow
- Net shape form eliminates tooth machining
- Greater design capability
- Exact “Master Gears”
- Consistent uniformity
- Perpetual accuracy within .0004” / 0.010mm
- Improved overall strength by 30%+
- Longer performance
- Increased tooth fatigue strength
- Greater load capacity
- Custom product for specific applications
- Replacement flexibility
| Spiral bevel gears for quieter NVH applications | 2.0” – 5.5” OD 50.8 - 139.7 mm OD |
| Straight bevel gears for high-performance applications | 1.5” – 7.5” OD 38.1 - 190.5 mm OD |
| Module | 2 – 8 |
| Diametral pitch | 2.9 – 10 |
| Pressure angle | 20 – 25 degrees |
| Gear class | 8 – 11 |
| Internal Gear Splines Class | 6 & 7 |
| External Gear Splines Class | 6 & 7 |
| Tooth Geometry | Coniflex Spiral |
- Billet preparation equipment
- Prepares raw material for forging
- Mechanical forging presses
- Heat Treat
- Carburizing and tempering furnaces on site
- Tooling
- Manufactured in-house
- Equipped with full design capabilities
- Shot blast operations
- Shotpeening
- Forging scale removal
- CNC machining centers
- Cell concept with green and hard turning capabilities
- CNC grinding cells
- Materials
- 4120, 8620, 4320, 4817, 9310
Road Ranger Info
When it comes to making sure that large trucks get maximum performance on the road, the Eaton Fuller Roadranger gearbox is the one to trust. Many of the powertrain technologies used for commercial truck equipment come from Eaton Fuller thanks to the Roadranger gearbox or crash box that is manufactured around the world.
There are three different types of transmission systems depending on the number of gears that is found in the vehicle.
- 5 through 13 Speeds: Synchronized Manual Transmissions
- 5 through 18 Speeds: Constant Mesh Manual Transmissions
- 6 through 18 Speeds: Automated Constant Mesh Manual Transmissions
What Eaton offers is a both fully synchronized and non-synchronized manual transmission which drives the big rigs. In addition, you can find Eaton produced automated manual transmissions that can be found across a wide range of applications. Equipment manufacturers from around the world rely on the experience of Eaton Fuller when it comes to transmissions that offer greater reliability, safety, drivability and efficiency.
How the Roadranger Works for Trucks
As any truck driver will tell you, driving a big rig is a different experience than your average car or pickup. The size, weight, and bulk of the big truck makes driving it a real challenge, especially on roads that are more designed for smaller vehicles and may require quick downshifting or shifting up to compensate for changing road conditions .
The Roadranger Gearbox offers a number of features that make it different than the old fashioned crash box that you find in older trucks.
Smoother Gear Change: While the Roadranger still has the familiar “crash” sound, it is not nearly as prevalent as with the older designs. This creates greater longevity and higher durability of the gears.
Greater Efficiency: One of the secrets to getting more fuel efficiency is having a sleek, clean transmission gearbox that shifts when commanded. This means that the driver can concentrate more on the road and shifting when necessary instead of being distracted by the crashes of the gears.
Modern Thinking: Eaton Fuller needs to be given credit for a unique design that has substantially upgraded the old crash box into a modern transmission system. For decades, basic truck transmission designs have been relatively the same with some upgrades over the years. Fuller’s Roadranger is a considerable upgrade that offers drivers a better system than what they had before.
Road Ranger Gear Pattern
Driving a Truck Equipped with a Roadranger Gearbox
Ian Watson’s Truck Driving School can teach you how to operate and drive a Roadranger Gearbox. You will learn from experienced professionals just how the gearbox operates and what you need to do in order to drive properly with this type of transmission system. While this type of gearbox is certainly efficient, it does require the proper training that Ian Watson’s Truck Driving School can provide.
The celebrated Eaton Fuller Roadranger Gearbox offers large trucks a far better, more efficient system than standard models, providing the driver with greater control and trucking companies with the ability to save money on fuel costs thanks to the highly efficient design.
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Ian Watson's Truck Driving School
For more information about trucks and getting your truck licence - contact BRISBANE TRUCK DRIVING SCHOOL.
Eaton Gearbox Pattern
Ian Watson's Truck Driving School
Phone: 1300 786 088
SMS/ Calls : 0412 981 528
https://www.ianwatsonstruck.com/